Your browser is out of date, and may not be compatible with our website.
This means some functionality may not work as intended. Upgrade or install one of the following browsers to take full advantage of our website. Chrome | Firefox | Safari | Edge

support ticket - Sinalite commercial printer Create a Support Ticket

Call Sinalite | wholesale printing company Call 1-866-899-2499

Chat with Sinalite | Sinalite customer careChat with an Agent

support center | SinaliteGo to Support Center

Flexfit 6277

Adult Wooly 6-Panel Cap

Embroider these triblend caps with no minimums. These custom baseball caps are structured to keep their shape and have a wool-like texture.

!Please note that embroidery is not printing, so most designs that work on other products would not be suitable for embroidery. We highly recomend that you review the 'File Prep' section before placing your order.

Choose your sizes:



Left in Stock

Price per Piece

*Includes 1 sided printing


Order now and this item is estimated to be ready to ship by * Please note that this is just an estimate. Actual production time may vary.

Digitization Fee:
i How do digitization fees work?

We have one types of digitization fees:

  • Graphics: This fee applies to designs that contain graphics, or both graphics and text.

Your digitization fee covers all the services required to render your initial design into a digitized file for our embroidery machine.

Learn more.


Please follow our File Prep guidelines to reduce the chances of file rejection.

Total Cost


Create/Upload Design

Bulk Order Discount

Quantity Discount on all colors and sizes
2 pcs Save 10%
3 pcs Save 20%
4 pcs Save 25%
5 - 9 pcs Save 30%
10 - 34 pcs Save 35%
35 - 79 pcs Save 37.5%
80 pcs and more Save 40%

Total Cost: $0.00

Flat Fee Shipping available (Learn more)

Flexfit Hats

  • Fabric: 63% polyester, 34% cotton, 3% spandex combed twill
  • 6-panel, structured, mid-profile
  • Wool-like texture
  • 3½" crown
  • Hard buckram backed front panels
  • Sewn eyelets; eight-row stitching on bill
  • Spandex sweatband retains shape; silver underbill
  • Sizes: S/M: 6¾” to 7¼” , L/XL: 7⅛” to 7⅝”

Custom Embroidered Hats

We embroider each cap with 100% polyester threads for strength and durability. Your quote includes unlimited stitches and thread color changes for flat embroidery. (3D puff coming soon.)

Why Personalize Hats?

Personalized hats are stylish, practical, and great for both businesses and individuals. With no order minimums, you can order as few as one custom hat.

Disclaimer: This is intended to be a guide only, and while we do our best to ensure all our sizing is consistent, you may find that some styles vary in size. Our garment sizes correspond to the size charts provided by our suppliers with up to 1 inch tolerance in potential variance (smaller or larger).
Follow instructions on laundry tag for best care results. SinaLite is not responsible for damage caused otherwise.

Crown height: 3.5"
S/M: 6.75" - 7.25"
L/XL: 7.125" - 7.625"

Printed Apparel Care Instructions

The tag on each garment contains recommended care instructions for the garment itself; however, these instructions don’t take into account the direct-to-garment (DTG) printing process.

To help DTG printing last as long as possible, we recommend following the instructions below:

  • Turn the garment inside-out
  • Machine wash cold with like colors
  • Use mild detergent and a gentle cycle
  • Use non-chlorine bleach only when necessary
  • Do not dry clean or use any fabric softeners
  • Hang dry when possible
  • Tumble dry on a low cycle when necessary
  • Iron inside-out on a cool setting
  • Do not iron the printed area

Embroidery Digitization Files
Please note, we have a proprietary system that we use for digitization of embroidery artwork and it will not work on other systems. Due to this we do not provide digitization files. Please note, if you want to re-order a previous digitized file, you can check in your digitization library within the embroidery designer tool for the previous digitized image. As long as you do not change the color, size, or rotations of a previously digitized image, you will not be charged another digitization cost.

  • The generated mockup is for visual reference only and will not always match the final result.
  • If it is physically possible to digitize your design, we will digitize it. If your design does not meet our guidelines, we are unable to guarantee satisfactory embroidery results.
  • If you want to use a previously created design, please select your design from the 'My Digitized Library' tab in the designer. Otherwise, we cannot guarantee the same results.
  • Due to a prominent seam in the center of the hat's crown, there may be slight discrepancies in stitches embroidered over the seam.

How to design embroidery files for best results

Image Guidelines

File Requirements

  • We highly recommend submitting your embroidery graphics as raster graphics (PNG) with a resolution of at least 300 DPI.
  • Do not include photographic images, gradients, fade or blend effects. Elements like these cannot be embroidered.
  • Graphics should include transparent backgrounds.
  • If your graphic covers a very large part of the embroidery area, it may exceed the maximum limit of 15,000 stitches. In such case, your order will be put on hold and you will be contacted.
  • Stitch Area 4" Wide x 1.75" Tall
  • Minimum thickness for shapes: 0.05" (1.3 mm)
  • Minimum height for lowercase letters: 0.25" (6.4 mm)
  • Minimum height for uppercase letters: 0.3" (7.6 mm)
  • Any text smaller than 0.25" (6.4 mm) in height will be a run stitch

Design Requirements

Embroidery is not printing, so most designs that work on other products would not be suitable for embroidery. Clean designs with bold lines and text work best for embroidery. If your design is too complex (e.g. contains gradients or intricate details), your design will be rejected.

Common Reasons for Rejection

Text is too smal; lines are too thin

Avoid using very small letters because the embroidered text may not be legible. Keep the text at least 0.25" in height and at least 0.05" thick. 0.25" is equivalent to approximately 36pt, and in most cases the letters will also have the necessary thickness, but this depends on the font. We recommend using simple fonts like Arial, Helvetica, and Myriad Pro.

Text Cut-Outs or Negative Spaces

When possible please avoid sending us an image with small details or text that are in negative space. To avoid this issue please fill the negative space with a solid color.


We can only embroider solid shapes and colors. We cannot accept gradients because this requires a complex transition from one color thread to another. You will need to convert gradients into a one-color graphic, and split multiple-color gradients into solid colors.

Photographic images

It is not possible to embroider photographic images as they are. Photographic images need to be recreated to include solid shapes and colors.

Too much detail

Clean designs with shapes, bold lines and text work best for embroidery. If your design is too complex and contains too much detail, we will not be able to digitize your design with satisfactory results (e.g. when details are smaller that 0.05" or if detail elements are to close to one another). Your design will be rejected.

Please avoid Thin border lines around text or Graphics

Keep your text and images simple, adding a border around them will cause missalignment, therfore we highly recomend that you do not use thin borders to outline your text or images. Keep your text large, bold and readable.


Acceptable Content Guidelines

SinaLite is respectful of others and the law. Content that is hateful, illegal, and/or that violates intellectual property rights may be reviewed and removed at any time.

Intellectual Property Rights
Please ensure that you own the content that you upload onto SinaLite, or have the rights to use, display, and resell it. Content must comply with right of publicity, trademark, and copyright laws.

Illegal Content
SinaLite has the right to remove content that depicts child pornography, obscene content, or content that depicts or promotes illegal activity. It is your responsibility to understand and abide by your local laws and those of the regions that you ship orders to.

Hateful Content
SinaLite values tolerance, understanding, and respect. We may remove content that expresses hatred towards any individual or group. Please refrain from uploading this type of content.

General Notes
All content is subject to review and SinaLite reserves the right to remove it at any time and for any reason. Each case may be evaluated individually. By submitting content to SinaLite, you accept that it complies with both our guidelines and Terms of Service. This Policy shall be governed and interpreted in accordance with the English language, regardless of any translations made for any purpose whatsoever.